Skoda Felicia

Since 1994 of release

Repair and car operation



Shkoda Felitsija
+ Cars of mark Skoda Felicia
+ The maintenance instruction
+ Routine maintenance
- Engine repair
   + Repair without extraction from the car of the petrol engine of 1.3 l
   + Repair without extraction from the car of the petrol engine of 1.6 l
   + Repair without extraction from the car of the diesel engine
   + Dismantle of the power unit and engine major repairs
+ Systems of cooling, heating
+ The power supply system
+ Engine electric equipment
+ Coupling
+ Transmission
+ Power shafts
+ Brake system
+ Suspension bracket and steering
+ Body and salon furnish
+ Onboard electric equipment
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Engine repair

Specifications

Repair without extraction from the car - the petrol engine of 1.3 l
The general parametres
Engine type Рядный 4-cylinder, 4-taktnyj with liquid system of cooling
Engine code
The central injection (SPFI), low degree of compression 135В
The distributed injection (MPFI), low degree of compression 135М
The central injection (SPFI), high degree of compression 136В
The distributed injection (MPFI), high degree of compression 136М
Internal sleeves of cylinders, mm
Class And 75.500 75.510
Class In 75.511 75.520
Class With 75.521 75.530
Piston stroke, mm 72.00
Working volume, sm 3 1289
Ignition order 1-3-4-2 (reckoning from the cranked shaft of the cylinder nearest to a pulley)
Direction of rotation of a cranked shaft Clockwise (at a sight from the right board of the car)
Compression degree / Pressure compressions (bar)
Engines 135 In 8.8:1/-
Engines of 135 M 9.5: 1/10-14
Engines 136 In 9.7: 1/-
Engines of 136 M 10.0:1/11-15
Greasing system
Pressure of oil, bar
Minimum admissible, at 1500 rpm 3.5
The top limiting 5.8
Type of the oil pump Шестеренчатый, with compulsory giving
Backlashes of the oil pump:
Backlash between an end face of an axis of a leading gear wheel and a cover, mm
Rating value 0.02 0.06
The limiting admissible 0.15
Between a teeth of conducted and leading gear wheels, mm
Rating value 0.014 0.050
The limiting admissible 0.1
Between end faces of gear wheels and a pump cover (axial люфт), mm 0.1
Efforts of a tightening of carving connections Nanometer
Bolt of fastening of an adjusting lath of a basic arm of the generator to a head цилиндров* 26
Nuts of the bottom basic arm of the generator 24
Nut of fastening of a cover of the bottom head of a rod 40
Bolt of an asterisk of a camshaft 35
Bolts of a persistent plate of a camshaft 8
Bolts of fastening of the water pump 20
Bolt of a pulley of a cranked shaft 120
Bolts of a head of cylinders
Stage 1 17 20
Stage 2 To hold on on a corner 90
Stage 3 To hold on for 90
Nuts of a head of cylinders
Equipped with a washer 26
Самоконтрящиеся 24
Bolts of a shaft of a shaft of the distributor 8
Bolts of fastening of the engine to a transmission 45
Fixture of the left support of a suspension bracket of the power unit
Forward bolt 60
Forward nut 55
Back bolt 55
Fixture of the right support of a suspension bracket of the power unit 50
Nuts of fastening of a reception pipe of system of release of the fulfilled gases to a flange of a final collector 20
Nuts of fastening of a final collector
To a head of cylinders
25
Bolts of fastening of a flywheel (new) *
Stage 1 30
Stage 2 To hold on on a corner 90
Bolts of fastening of a cover of a flywheel 10
The detonation gauge 20
Bolt of a cover of the radical bearing 75
The gauge-switch of pressure of oil 55
Assemblage fixture маслоприемника the oil pump with the mesh filter 8
Nuts of a cover of pushers 4
Bolts of a casing of a back epiploon of a cranked shaft 8
Bolts of fastening of a wheel 110
Nuts of a cover of a head of cylinders 3
Bolts of fastening of an axis коромысел 30
Bolts of fastening of the pallet картера the engine 10
Drain stopper of the pallet картера 65
Bolts of a cover of a chain of drive ГРМ 8
Counternuts of regulators of valves 18
*Использовать with fixing hermetic
Repair without extraction from the car - the petrol engine of 1.6 l
The general parametres
The general parametres Рядный 4-cylinder, 4-taktnyj with liquid system of cooling
Engine code АЕЕ
Cylinders, mm 76.5
Piston stroke, mm 86.9
Working volume, sm 3 1598
Ignition order 1-3-4-2 (reckoning from the cranked shaft of the cylinder nearest to a pulley)
Direction of rotation of a cranked shaft Clockwise (at a sight from the right board of the car)
Degree of compression/pressure compressions (bar) 9.8: 1/10-15
Klapannye springs:
прутка, mm
Internal spring 2.50
External spring 3.75
Springs
Internal spring 18.50
External spring 26.75
Free length, mm  
Internal spring 43.60
External spring 45.85
Effort compression to height of 30 mm, Н (кГс)
Internal spring 108 127 (11 13)
External spring 299 385 (30.5 36.5)
Greasing system
Type of the oil pump It is established in the pallet картера, with a chain drive from a cranked shaft
The minimum working pressure of oil, bar 2.0 (at 2000 rpm and temperature 80С)
Pressure of operation of the gauge-switch of a control lamp, bar 0.15 0.35
Limiting admissible люфт gearings of teeths of gear wheels, mm 0.2
Limiting admissible axial люфт gear wheels, mm 0.15
Size of a deflection normally tense приводной chains of the oil pump at нажимании on it on a site in the middle between asterisks, mm 4
Efforts of a tightening of carving connections Nanometer
Bolts of fastening of the generator 23
Bolts of fastening of a basic arm of the generator to the engine 45
Pulley bolt натяжителя a belt of a drive of auxiliary units 45
Fastening bolt натяжителя auxiliary drive a belt to an arm 25
Bolts of covers of the bottom heads шатунов:*
Stage 1 30
Stage 2 To hold on on a corner 90
Bolts of covers of bearings of a camshaft 1 10
Nuts of covers of bearings of a camshaft:
Stage 1 6
Stage 2 To hold on on a corner 90
Bolts of a cover of a head of cylinders 10
Bolt of a cogwheel distributive вала:*
Stage 1 20
Stage 2 To hold on on 90
Bolts of covers of radical bearings of a cranked shaft:
Stage 1 65
Stage 2 To hold on on a corner 90
Bolts of a casing of an epiploon of a cranked shaft 10
Golovchatye bolts of fastening of a pulley to a cogwheel of a cranked shaft 20
Bolt of fastening of a cogwheel of a cranked shaft (with the greased carving):*
Stage 1 90
Stage 2 To hold on on a corner 90
Bolts of a head of cylinders:
Stage 1 40
Stage 2 60
Stage 3 To hold on on a corner 90
Bolts of fastening of a directing tube probeа measurements of level of impellent oil 10
Bolts of fastening of elevating eyes of the power unit 20
Bolts of fastening of the right support of a suspension bracket of the power unit to the block двигателя:*
Stage 1 40
Stage 2 To hold on on a corner 90
Bolts of fastening of the right support of a suspension bracket of the power unit to a body 50
Bolts of fastening of the engine to transmission 45
Fixture of the left support of a suspension bracket of the power unit:
Forward bolt 60
Forward nut 45
Back bolt 45
Fixture of a back support of a suspension bracket of the power unit:
Nut of a forward through bolt 45
Nut of a back through bolt (to a stretcher) 77
Bolts of the right support of a suspension bracket of the power unit 50
Fixture of a final collector 25
Bolts of fastening of a casing of the device of heating of soaked up air from a final collector 9
Fixture of a reception pipe of system of release of the fulfilled gases to a final collector 25
Fastening bolts маховика:*
Stage 1 60
Stage 2 To hold on on a corner 90
The detonation gauge 20
The gauge-switch of pressure of oil 20
Bolts of fastening of the oil pump (from outside газораспределительного a belt) 20
Arm bolts маслозаборника the oil pump 10
Bolts of fastening of an oil separator 10
Bolts of fastening of wheels 110
Bolts of fastening of the pallet картера 15
Drain stopper of the pallet картера 30
Bolts of a cover of a belt of drive ГРМ* 10
Bolts of fastening of a guard газораспределительного a belt / the water pump 20
Bolts of fastening of an internal cover gazoras - пределительного a belt to a head of cylinders 10
Counternut of a tension roller of a belt of drive ГРМ 20
*Крепеж is subject to replacement without fail
Repair without extraction from the car - the diesel engine
The general parametres
Engine code AEF
Cylinders, mm 79.5
Course of pistons, mm 95.5
Working volume, sm 3 1896
Ignition order 1-3-4-2 (reckoning from the cranked shaft of the cylinder nearest to a pulley)
Direction of rotation of a cranked shaft Clockwise (at a sight from the right board of the car)
Compression degree / pressure compressions (bar) 22.5: 1/34
Kompressionnoe pressure in cylinders, a bar
The minimum admissible 26
The maximum admissible difference between cylinders 5
Greasing system
Type of the oil pump It is established in the pallet картера, with a drive directly from an intermediate shaft
The minimum working pressure of oil, bar 2.0 (at 2000 rpm and temperature 80С)
Limiting admissible люфт gearings of teeths of gear wheels of the pump, mm 0.20
Limiting admissible axial люфт gear wheels, mm 0.15
Efforts of a tightening of carving connections Nanometer
Bolts of fastening of a basic arm of the generator to the engine 25
Adjusting bolt натяжителя a belt of a drive of auxiliary units 10
Roller bolt натяжителя auxiliary drive a belt (with the left carving) 20
Bolts of fastening of assemblage натяжителя auxiliary drive a belt to an arm 20
Bolts of covers of the bottom heads шатунов:*
Stage 1 30
Stage 2 To hold on on a corner 90
Nuts of covers of bearings of a camshaft 20
Nuts of a cover of a head of cylinders 10
Bolt of a cogwheel of a camshaft 45
Bolts of a pulley of the water pump 25
Bolts of fastening of a casing of a forward epiploon cranked вала:*
The top bolt 10
The bottom bolts 25
Bolts of covers of radical bearings of a cranked shaft:
Stage 1 65
Stage 2 To hold on on a corner 90
Bolts of a pulley of a cranked shaft 25
Bolts of fastening of a casing of a back epiploon of a cranked shaft 10
Bolt of a cogwheel of a cranked shaft (greased):*
Stage 1 90
Stage 2 To hold on on a corner 90
Bolts of a head of cylinders:
Stage 1 40
Stage 2 60
Stage 3 To hold on on a corner 90
Stage 4 To hold on for 90
Bolts of fastening of a directing tube probeа measurements of level of impellent oil
The bottom bolt 45
The top bolt 100
Bolt of fastening of an elevating eye of the power unit 20
Bolts of fastening of the right support of a suspension bracket of the power unit to the engine block 45
Bolts of fastening of the right support of a suspension bracket of the power unit to a body 50
Bolts of fastening of the engine to transmission 45
Fixture of the left support of a suspension bracket of the power unit:
Forward bolt 60
Forward nut 45
Back bolt 45
Fixture of a back support of a suspension bracket of the power unit:
Nut of a forward through bolt 45
Nut of a back through bolt (to a stretcher) 77
Nuts крепя a reception pipe of system of release of the fulfilled gases to a final collector 40
Bolts of fastening of valve EGR 25
Nuts of fastening of a final collector to a head of cylinders 25
Fastening bolts маховика:*
Stage 1 60
Stage 2 To hold on on a corner 90
Candles накаливания 25
Bolts/nuts of fastening ТНВД 25
Bolts of fastening of cogwheel ТНВД 25
Shtutsernye connections of a tube of injection 25
Bolts of a cover of an inlet tube 10
Bolts of fastening of an inlet tube/pipeline 25
Bolts of fastening of a casing of an epiploon of an intermediate shaft 25
Bolt of fastening of a cogwheel of an intermediate shaft 45
Fastening nut маслоохладителя 25
Bolts of fastening of a basic arm of the oil filter 25
The gauge-switch of pressure of oil 25
Screws of fastening of a cover of the oil pump 10
Bolts of fastening of the oil pump 25
Fastening screws маслозаборной tubes of the oil pump 10
Sprays of spraying by oil of pistons (are put on a fixing liquid) 10
Bolts of fastening of wheels 110
Drain stopper of the pallet картера 30
Bolts of fastening of the pallet картера 20
Bolts of an internal cover of a belt of drive ГРМ to a head of cylinders 10
Bolts of fastening of the bottom cover газораспределительного a belt 10
Counternut of a tension roller of a belt of drive ГРМ 20
Coupling bolt of the vacuum pump 20
*Крепеж is subject to replacement without fail
Dismantle of the power unit and engine major repairs
Head of cylinders
Maximum admissible неплоскостность interfaced (прокладочной) surfaces, mm
Petrol engines 0.05
Diesel engines 0.1
The minimum admissible repair height of a head (only for engines 1.6), mm 135.6
The maximum admissible size выступания vortical chambers (only for diesel engines), mm 0.05
Valves
The engine of 1.3 l
Corner of a facet of a saddle 45
Plates, mm
Inlet valves 34
Final valves 30
A core, mm
The nominal 8.00
The repair 8.25
Free height of a spring, mm
Internal spring 43.60
External spring
Engines 135 45.85
Engines 136 46.5
The engine of 1.6 l
Corner of a facet of a saddle 45
Plates, mm
Inlet valves 36.0
Final valves 31.0
A core, mm
Inlet valves 7.97
Final valves 7.95
Camshaft
The engine of 1.3 l
Drive Chain Quantity of bearings
подшипниковых necks, mm
Forward neck (from outside a pulley) 38.950 38.975
The central neck 38.450 38.475
Back neck (from outside a flywheel) 29.959 29.980
Internal bearings, mm
The forward bearing 39.000 39.025
The central bearing 38.500 38.525
The back bearing 30.000 30.021
Backlash in camshaft bearings, mm 0.025 0.075
Axial люфт a camshaft, mm 0.020 0.066
External pushers, mm
Rating value 20.980 21.000
Repair value (with excess) 21.193 21.200
Internal nests under landing of pushers, mm
Rating value 21.000 21.021
Repair value (with excess) 21.200 21.221
Phases timing (135В/135М/136В/136М):
Inlet valves:
Opening 12 /18 /22 /22 before ВМТ
Closing 48 /52 /52 /50 after НМТ
Final valves:
Opening 42 /54 /57 /57 before НМТ
Closing 8 /14 /17 /17 after ВМТ
Engines of 1.6 l and diesel
Axial люфт, mm 0.15
The maximum admissible palpation, mm 0.01
The maximum admissible backlash in bearings, mm
The diesel engine 0.11
The petrol engine 0.10
Phases timing:
Engines of 1.6 l:
Inlet valves:
Opening 8 after ВМТ
Closing 32 after НМТ
Final valves:
Opening 27 before НМТ
Closing 3 before ВМТ
Diesel engines:
Inlet valves:
Opening 6 after ВМТ
Closing 20 after НМТ
Final valves:
Opening 25.5 before НМТ
Closing 6.5 before ВМТ
The block of cylinders
The engine of 1.3 l
Material Aluminium alloy
Internal cylinders, mm
Rating value - a class And 75.500
Rating value - a class In 75.510
Rating value - a class With 75.520
The admission to rating value +0.009/-0
Size выступания sleeves over a plane of the block of cylinders, mm
Rating value 0.07 0.12
The maximum admissible difference between cylinders 0.04
The engine of 1.6 l
Material Pig-iron moulding
Internal cylinders, mm
The nominal size 76.51
1st repair size 76.76
2nd repair size 77.01
3rd repair size 77.26
Diesel engine
Material Pig-iron moulding
Internal cylinders, mm
The nominal size 79.51
1st repair size 79.76
2nd repair size 80.01
Pistons and piston rings
The engine of 1.3 l
Pistons, mm
Rating value - a class And 75.475
Rating value - a class In 75.485
Rating value - a class With 75.495
The Diametrichesky admission (for all pistons) 0.009
Backlash of landing of the piston in the cylinder, mm 0.025
Backlashes of landing of piston rings in flutes, mm
Top компрессионное a ring 0.040 0.072
Bottom компрессионное a ring 0.030 0.062
Backlashes in locks of piston rings, mm
Kompressionnye rings
New ring 0.25 0.40
Limiting admissible value 1.0
Maslosemnoe ring
New ring 0.20 0.35
Limiting admissible value 1.0
Piston fingers, mm 19.997 20.000
Apertures under landing of a piston finger, mm 19.998 20.007
The engine of 1.6 l
Pistons, mm
The nominal size 76.470
1st repair size 76.720
2nd repair size 76.970
3rd repair size 77.220
Backlash of landing of piston rings in flutes, mm
Kompressionnye rings 0.04 0.08 (an admissible limit: 0.15)
Maslosemnoe ring a 1-section ring 0.04 0.08 (an admissible limit: 0.15)
3-section ring To gauging is not subject
Backlashes in locks of piston rings, mm
Top компрессионное a ring
New ring 0.20 0.50
Limiting admissible value 1.0
Bottom компрессионное a ring
New ring 0.40 0.70
Limiting admissible value 1.0
Maslosemnoe ring
1-section ring
New ring 0.25 0.50
Limiting admissible value 1.0
3-section ring
New ring 0.40 1.40
Limiting admissible value It is not stipulated
Piston fingers, mm 16.997 17.000
Apertures under landing of a piston finger, mm 17.002 17.006
The diesel engine
Pistons, mm
The nominal size 79.480
1st repair size 79.73
2nd repair size 79.98
Backlash of landing of piston rings in flutes, mm
Top компрессионное a ring 0.09 0.12 (an admissible limit: 0.25)
Bottom компрессионное a ring 0.05 0.08 (an admissible limit: 0.25)
Maslosemnoe ring 0.03 0.06 (an admissible limit: 0.15)
Backlashes in locks of piston rings, mm Top компрессионное a ring 0.20 0.40 (an admissible limit: 1.2)
Bottom компрессионное a ring 0.20 0.40 (an admissible limit: 0.6)
Maslosemnoe ring 0.25 0.50 (an admissible limit: 1.2)
Demanded type of an established lining:
Size выступания the piston in position
ВМТ: 0.66 0.86 mm the Lining with 1 aperture/riskoj
Size выступания the piston in position
ВМТ: 0.87 0.90 Lining with 2 apertures/risks
Size выступания the piston in position
ВМТ: 0.91 1.02 Lining with 3 apertures/risks
Piston fingers, mm 16.997 17.000
Apertures under landing of a piston finger, mm 17.002 17.006
All engines
Pushers of valves, mm
The nominal 20.080 21.000
The repair 21.193 21.200
Apertures under pushers, mm
The nominal 21.000 21.021
The repair 21.200 21.221
Rods
The engine of 1.3 l
Apertures in the top head under landing of a piston finger, mm 19.999 20.005
The engine of 1.6 l
Size of the minimum admissible pretightness
Bearing loose leaves, mm
1.5
Apertures in the top head under landing of a piston finger, mm 17.01 17.02
Diesel engine
Axial люфт the bottom head, mm 0.37
Apertures in the top head under landing of a piston finger, mm 17.01 17.02
Cranked shaft
The engine of 1.3 l
Quantity of radical bearings 3
Radical necks, mm
The nominal size 59.971 59.990
1st repair size 59.721 59.740
2nd repair size 59.471 59.490
3rd repair size 59.221 59.240
The Diametrichesky admission (for all necks) From-0.010 to-0.029
Thickness of loose leaves of radical bearings, mm
The nominal size 2.495
1st repair size 2.620
2nd repair size 2.745
3rd repair size 2.870
The admission (for all bearings) From +0.000 to-0.010
Backlash in radical bearings, mm 0.016 0.065
Diameter шатунных necks, mm
The nominal size 45.00
1st repair size 44.75
2nd repair size 44.50
3rd repair size 44.25
The Diametrichesky admission (for all necks) From-0.009 to - 0.025
Thickness of loose leaves шатунных bearings, mm
The nominal size 1.490
1st repair size 1.615
2nd repair size 1.740
3rd repair size 1.865
The admission (on all loose leaves) From +0.000 till-0.07
Backlash in шатунных bearings, mm 0.019 0.060
Width of 1st radical neck, mm
The nominal size 31.500 31.525
1st repair size 31.625 31.650
2nd repair size 31.750 31.775
3rd repair size 31.875 31.900
Thickness of persistent washers, mm
The nominal size 1.490
1st repair size 1.615
2nd repair size 1.740
3rd repair size 1.865
The admission (for all washers) From +0.000 to-0.010
Axial люфт a cranked shaft, mm 0.04 0.1
The engine of 1.6 l
Axial люфт a cranked shaft, mm
New shaft 0.07 0.18
Limiting admissible value 0.20
Radical necks, mm
The nominal size 54.00
1st repair size 53.75
2nd repair size 53.50
3rd repair size 53.25
The admission from-0.022 to-0.037
Backlash in radical bearings, mm
Rating value 0.03 0.08
Limiting admissible value 0.17
шатунных necks, mm
The nominal size 47.80
1st repair size 47.55
2nd repair size 47.30
3rd repair size 47.05
The admission to rating value From-0.022 to-0.037
Backlash in шатунных bearings, mm
Rating value 0.006 0.047
Limiting admissible value 0.091
The diesel engine
Axial люфт a cranked shaft, mm
New shaft 0.07 0.17
Limiting admissible value 0.37
Radical necks, mm
The nominal size 54.00
1st repair size 53.75
2nd repair size 53.50
3rd repair size 53.25
The admission from-0.022 to-0.042
Backlash in radical bearings, mm
Rating value 0.03 0.08
Limiting admissible value 0.17
шатунных necks, mm
The nominal size 47.80
1st repair size 47.55
2nd repair size 47.30
3rd repair size 47.05
The admission From-0.022 to-0.042
Limiting admissible backlash in шатунных bearings, mm 0.08